The PVC Patch grew out of a simple frustration: most patch suppliers treat every order like a print job. We treat it like tooling.
When you send us a badge, crest, or unit insignia, the first thing that happens is a mould โ engraved by hand to hold the exact line weight of your artwork, not a smoothed-over approximation of it. Colour goes in next, one shade injected at a time from a needle-tipped bottle, the same technique used for fine detail work rather than a bulk vat.
That's slower than screen printing. It's also why regulars keep sending bigger orders instead of shopping around.
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If a design needs a second mould pass to get the edges right, it gets one โ before it ever reaches a bulk run.
You see a real sample photo before we cut a production quantity โ no surprises on batch one.
Moulds and colour formulas are kept on file, so your second order matches the first exactly.
Tell us what you need โ we'll get a mould proof moving.